Author: College of Engineering

Sue Hill is the Digital Content Manager for the College of Engineering.

Lei Pan on Recycling Critical Minerals

Lei Pan (ChE) was quoted by Interlochen Public Radio in a story about the Department of Environment, Great Lakes, and Energy’s (EGLE) Critical Minerals Recycling Grant Program. The program will offer $4.75 million in matching grants for research projects focused on recycling critical minerals found in electric vehicle batteries and other technologies.

Pan was part of a team that partnered with Eagle Mine in the Upper Peninsula and was awarded a total of $10.6 million in federal dollars to research domestic battery recycling and reprocessing mine tailings.

“We’re definitely looking forward to new ideas and new innovation. Making sure that the battery recycling industry will become more sustainable in the future, and become more profitable.”

Lei Pan, associate professor in Chemical Engineering

The EGLE Recycling Unit grant is to advance the research, development, or demonstration of concepts or projects intended to create innovative and practical approaches to increase the reuse and recycling of batteries and other critical minerals.

Pan’s research interests include particulate separation, surface chemistry, and process modeling.

Kwabena Boafo, Taravat Sarvari, Natalie Nold to Present at GSC 2024

Natalie Nold Takes First Place for Oral Presentation

Nold’s presentation was entitled “A Versatile Purification Method for Virus-based Gene Therapy.”

Presentation Extract

  • The costly manufacturing methods used for viral vectors are a key reason why gene therapies can be prohibitively expensive, often costing over $1 million per patient treated.
  • Our lab has developed a continuous purification method using aqueous two-phase systems (ATPS), which combines product capture and purification by partitioning the viral product and contaminating host-cell impurities to different aqueous phases.
  • ATPS holds promise as a viral vector purification platform with 66-100% overall product recovery for adeno-associated virus (AAV), herpes simplex virus (HSV), porcine parvovirus (PPV), and influenza B virus.

Graduate Research Colloquium 2024

Date: March 26, 2024
Time: 8 a.m.—9 p.m.
Location: Rozsa Center, MTU

March 26 (9 a.m.–3 p.m.) – Oral Presentations (MUB Alumni Lounge)
March 26 (5–8 p.m.) – Poster Presentations (Rosza Lobby)

Chemical Engineering at the Graduate Research Colloquium

Please attend the poster sessions to learn more from the graduate student presenters.

Flow chart of the experimental setup with the description in the caption.
Experimental setup with carbon dioxide supplying section and food (microorganisms) supplying section feeding into the metal leaching section. The output is the metal recovery section.

Sustainable Nickel Recovery from Ore and Mine Tailings Using CO2 and Microorganisms

Kwabena Boafo, Timothy C. Eisele

Abstract

  • As the demand for nickel increases in EV batteries and steel manufacturing, the depletion of high-grade nickel ore prompts the mining industry to process low-grade nickel ore, resulting in the generation of significant mine waste, known as tailings.
  • Despite the tailings containing valuable minerals and metals most times high metal content compared with original ore, they pose environmental and health risks.
  • There is a growing interest in exploring methods to extract the valuable minerals and metals from the tailings.
  • This study proposes a sustainable approach to extract nickel from ores and tailings, utilizing CO2  and microorganisms.
  • Operating at freezing temperatures, bicarbonate ions are formed that effectively complex with nickel.

Five step process for influenza vaccine production described in the caption.
Influenza vaccine production in five steps: infection with virus showing injection into an egg, virus replication showing virus inside the egg, virus harvest showing the virus outside the egg, virus purification showing an apparatus, and virus inactivation and formulation showing a vial.

Aqueous Two-Phase Systems for Influenza Viral Vaccine Purification: A Promising Alternative

Taravat Sarvari, Elizaveta Korolkov, Natalie Nold, Lynn Manchester, and Caryn L. Heldt

Background and Motivation

Viral vaccine production is currently performed in batch mode.

Current Influenza vaccine production in eggs is antiquated, slow, and cannot produce a new strain of vaccine quickly.

Goal: Develop a platform for continuous purification of Influenza virus using aqueous two-phase systems (ATPS).

Fully-funded PhD Opportunities in Prof. Lei Pan’s Laboratory for Fall 2024

Prof. Pan in the Department of Chemical Engineering at Michigan Technological University is recruiting at least two PhD students in Fall 2024. These two positions will be fully funded through research grants/contracts for at least 3 years. The stipend for year 1 will be $24,000 (also subjected to inflation adjustment), and 100% tuition support ($27,702) will be provided to the candidate. In year 3, the stipend will raise to ~$30,000 at least.

The ideal candidates will be from engineering departments with some chemical processing, material characterization, mineral processing, and extractive metallurgy background. The team is particularly looking for candidates with a strong motivation to pursue their career in R&D or academia (professorship) in the field of chemical processing of critical minerals/materials, industrial decarbonation, and circular economy. PhD candidates are expected to submit their work to the top journals and present their work at both national and international conferences. Basic wet lab experience and good knowledge in general chemistry are the perquisite for the candidates.

PhD graduates and postdoc fellows from our team are working in the top-tier companies and universities in the field of chemical processing, mineral processing, and electronics processing. Their starting salary after PhD is in the range of $120K–$210K. Majority of PhD candidates will be able to finish their degrees within 4–5 years. Few of them finish their degree in 3.5 years. Other benefits from our team include 1) one paid trip to major conference in year 1–2 and two paid trip to major conferences in year 3-5, 2) annual 1.5–week winter leave and 2-week summer leave, 3) various professional development opportunities including some entrepreneurship trainings.

  • The PhD candidate #1 will be working on chemical processing of lithium-containing resources. This candidate will be working on developing technologies in producing lithium chemicals from both primary and secondary resources and understanding the mechanisms for the process and unit operation used and developed by this candidate.
  • The PhD candidate #2 will be working on developing industrial decarbonation solutions using the mineral carbonation technology. The candidate will be developing passive mineral carbonation technology and carbon quantification technology, as well as in-situ mineral carbonation.
  • The PhD candidate #3 (still to be finalized) will be involved in developing circular economy solutions for electric vehicle (EV) Li-ion battery packs. This candidate will be working on developing technical solutions to dissemble and recover various materials from EV packs. Interest and expertise in mechanics and power electronics may be required.

If you have any questions and interest in joining us, please contact Dr. Pan at leipan@mtu.edu asap.

Natalie Nold Awarded at 2023 AIChE Annual Meeting

Natalie Nold is the recipient of the 2023 Separations Division Graduate Student Research Award for her outstanding work in the area of bioseparations. Nold is a Ph.D. student working in Caryn Heldt’s bioseparation lab.

The award was presented at the Separations Division Dinner at the AIChE Annual Meeting. The 2023 AIChE Annual Meeting was held on November 5–10 in Orlando, FL.

The Separations Division Graduate Student Research Award recognizes outstanding graduate students in the following areas:

  • Distillation and Absorption
  • Crystallization and Evaporation
  • Extraction
  • Membrane-Based Separations
  • Adsorption and Ion Exchange
  • Fluid-Particle Separations
  • Bioseparations

Recipients receive a plaque and $200 for each award. For consideration a single paper must be submitted that contributes to separations fundamentals or applications. The paper must report on research, investigation or design, and must be part of the student’s work for a graduate degree.

Chemical Engineering External Advisory Board Poster Session 2023

The poster session took place on the third floor of the ChemSci building on October 20, with prizes for student organization, undergraduate research, and graduate research.

First Place Graduate Research: Hunter Stoddard, Microbial Community Forms Biofilm in Hybrid Chemical-Biological Upcycling Process

Second Place Graduate Research: Grace Dykstra, Low-cost, Stable, and Selective Synthetic biosensors for Lactate Detection

First Place Undergraduate Research: Prajeet Kadam, Quantifying Dielectrophoretic Responses of RAW 264.7 Macrophages: Baseline and LPS Activated Cells

Second Place Undergraduate Research: Morgan Redding, Low-cost, Stable, and Selective Synthetic biosensors for Lactate Detection

First Place Student Organization: Addymae Palecek, The American Institute of Chemical Engineers (AIChE)

Graduate Research

Iman Najafipour by his poster.
Iman Najafipour by his poster.

Poster #1

Optimization of water extraction conditions for removal of yeast inhibitory compounds from switchgrass

Authors: Iman Najafipour, Dr. Rebecca Ong

Abstract: Drought-stressed switchgrass, a potential bioenergy feedstock, often exhibits elevated yeast inhibitor. Effective removal of inhibitory compounds enhances sugar conversion to bioethanol, maximizing energy production, yield, and cost-efficiency. The objective is to optimize Accelerated Solvent Extraction (ASE) for efficient yeast inhibitor extraction, thereby increasing yield while minimizing water consumption. The impact of temperature (A), time (B), and extraction cycles (C) on the extracted mass was investigated using a Box-Behnken model. A, B, C, AB, BC, and CC terms influenced the extraction, aligning well with experimental data. This ongoing project examines how extraction conditions affect yeast inhibition, and fermentation.

Hunter Stoddard by his poster.
Presenter Hunter Stoddard by his poster.

Poster #2: First Place Graduate Research

Microbial Community Forms Biofilm in Hybrid Chemical-Biological Upcycling Process

Authors: Hunter Stoddard, Dr. Rebecca Ong

Abstract: Biofilms can form on process equipment and make harvest of the cell biomass challenging. In this study, a microbial consortium was grown on products from pyrolysis and from depolymerization using ammonium hydroxide. Bioreactor conditions were varied to determine the highest production of biomass and the proportion of biomass as a biofilm. It was determined that the most biomass was produced at 30°C, pH 7, 100 rpm agitation, and 10 sL/h airflow. Reducing temperature and increasing aeration had the largest impact on biofilm formation where the percentage of biomass that was attached as biofilm was 20.8% at 30°C and 27.8% at 10 sL/h airflow.

William Hanson by his poster.
William Hanson by his poster.

Poster #3

Prediction of ex-situ Direct Carbonation of Natural Minerals using Machine Learning Algorithms

Authors: William Hanson, Dr. Lei Pan

Abstract: Mineral carbonation is a carbon fixation method in which the atmospheric CO2 reacts with alkaline oxide/silicate minerals to form carbonate minerals. In this work, mineral carbonation efficiency for the direct carbonation of various natural silicate minerals was investigated. In addition, carbonation efficiency was modeled using machine learning techniques including gradient boost, random forest, artificial neural network, K-nearest neighbor, and self-building neural network. Among models tested, gradient boost had the lowest error while artificial neural networks had the highest error. The present result is to ensure that industrial-scale carbonation operations will be optimally designed.

Idris Tohidian by his poster.
Idris Tohidian by his poster.

Poster #4

Investigating thermal stabilization of porcine parvovirus by sugars and amino acids

Authors: Idris Tohidian, Lynn Manchester, Rohan Chaudhari, Dr. Caryn Heldt

Abstract: Developing thermostable vaccines not only reduces vaccination cost, but also increases their widespread distribution all over the world. To achieve this goal, we focused on unravelling the stabilization ability of four sugars and five amino acids frequently used as additives in biotherapeutic formulations today. Both dry and liquid formulations were explored. The results showed good stabilization effect of sugars in liquid and dry formulations, but the amino acids were able to stabilize porcine parvovirus only in the dry state.

Grace Dykstra by her poster.
Presenter Grace Dykstra by her poster.

Poster #5: Second Place Graduate Research

Low-cost, Stable, and Selective Synthetic biosensors for Lactate Detection

Authors: Grace Dykstra, Dr. Yixin Liu

Abstract: High lactate levels can be a sign of lactic acidosis and is attributed to sepsis and septic shock, cardiac arrest, lung disease, and trauma within the body. Electropolymerized Molecularly Imprinted Polymers (eMIPs) can be used to develop biosensors with a molecularly imprinted cavity as their recognition element, with major advantages of low-cost, quick fabrication, inherent selectivity, and stability. We can further enhance eMIPs with Prussian blue (PB) nanoparticles deposited on the electrode surface as a redox-active species to create label-free biosensors for lactate detection with a one-step detection.

Undergraduate Research

Morgan Redding by her poster.
Presenter Morgan Redding by her poster.

Poster #6: Second Place Undergraduate Research

Scaling Down High-Solids Enzymatic Hydrolysis to Increase Sample Throughput

Authors: Morgan Redding, Mikayla Marshalek, Andrea Senyk, Dr. Rebecca Ong

Abstract: One approach toward biofuel production requires lignocellulosic biomass to undergo high-solids enzymatic hydrolysis to convert cell wall carbohydrates into fermentable sugars. However, our current process suffers from bottlenecks in sample throughput, limiting the types of experiments we can perform. To overcome bottlenecks in solids separation, enzymatic hydrolysis will be scaled down from 32 mL hydrolysate volume to ~4–10 mL volume to allow for higher speed processing in microcentrifuge and avoid time consuming vacuum filtration. The new enzymatic hydrolysis procedure will be coupled with a revised pretreatment and microplate fermentation to enable higher throughput processing and analysis of diverse lignocellulosic feedstocks.

Prajeet Kadam by his poster.
Presenter Prajeet Kadam by his poster.

Poster #7: First Place Undergraduate Research

Quantifying Dielectrophoretic Responses of RAW 264.7 Macrophages: Baseline and LPS Activated Cells

Authors: Prajeet Kadam, Juan Cruz-Moreno, Holly Flores, Nick Peterson, Roger Guillory, Zainab Alshoug, Dr. Adrienne R. Minerick

Abstract: Macrophages are critical effector immune cells that eliminate diseased or damaged cells based on their nascent or activation state (induced via lipopolysaccharide, LPS). Dielectrophoretic (DEP) tools induce cellular charges that probe RAW 264.7 macrophages in baseline and LPS-stimulated states by observing changes in cell morphology and quantifying DEP spectra. This provides insights into cell membrane capacitance, conductivity, and polarizability. A custom-designed microfluidic device precisely controls and monitors the cell during DEP experiments, revealing altered cell morphology, stronger DEP responses at higher voltages, and distinctive responses in LPS-activated macrophages at lower frequencies.

Student Organization

AIChE poster.
AIChE poster.

Poster #8: First Place Student Organization, Presenter Addymae Palecek

The American Institute of Chemical Engineers (AIChE)

Authors: Addymae Palecek, Alicia Hinman, Jeffrey Kennedy, Devin Spencer, Brandon Mitchell-Kiss, Jacqui Foreman, Allison Swanson, Danya Salame, Spencer Kaastra, Dr. Jeana Collins

Abstract: The American Institute of Chemical Engineers (AIChE) develops the engineering students at MTU personally and professionally by offering them the opportunity to meet with industry representatives. This connection allows our members to learn about what they do in their role with the company, what their company does, and grow an authentic friendship. AIChE promotes the sharing of knowledge pertaining to the field of chemical engineering and sustainability. This organization has been involved actively in the community, participating in Make a Difference Day and more. AIChE is a Chem-E-Car sponsor; this is a competition where students design a chemical reaction-driven car and compete with other schools at both regional and national levels.

Kobina Akyea Ofori Represents Michigan Tech for the MINER BOOST Research Program

Ph.D. student Kobina Akyea Ofori (chemical engineering) is currently representing Michigan Tech and the Department of Chemical Engineering during a four-day intense training session in Baltimore, Maryland, as part of the MINER BOOST research program and featuring tons of information and socialization opportunities.

MINER BOOST (Mining Innovations for Negative Emissions Resources – Business Orientation and Origination of Spinouts Training) is organized by the U.S. Department of Energy (DOE), specifically ARPA-E (the Advanced Research Projects Agency–Energy), under Douglas Wicks, the program director for waste-to-energy projects.

The program caters to graduate students, stakeholders and investors, and aims to address the absence of a vibrant mining and mineral processing start-up community. It seeks to:

  1. Create a community of mining and mineral processing innovators by bringing together students and postdocs from academic groups within the MINER program.
  2. Teach participants practical skills related to pitching, networking and company building.
  3. Develop case studies evaluating the commercial potential of current projects students and postdocs are working on within the MINER program.

Ofori expressed his enthusiasm about the journey thus far, stating, “The experience has been incredibly exciting!”

Director Caryn Heldt Gives Us a Peek at the H-STEM

Caryn Heldt (ChE/HRI) was quoted in a WZMQ 19 News story featuring a sneak peek at the new H-STEM Engineering and Health Technologies Complex, which is scheduled for partial opening in the spring 2024 semester.

“Not only can the students see what’s going on but they can kind of get more involved cause they see it. The other really exciting part from a faculty point of view is to have a place where research is being done from a subject basis.”

Director of MTU’s Health Research Insitute Caryn Heldt.

Read more and watch the video at WZMQ 19 News, by Mitchell Rife.

Related

Gilchrist’s U.P. visit spotlights innovation

Natalie Nold Makes an Appearance in the Heldt Lab

Natalie Nold in the Heldt Bioseparations Lab.
Natalie Nold in the Heldt Bioseparations Lab.

Caryn Heldt (ChE/HRI) was quoted and Ph.D. student Natalie Nold (chemical engineering) was pictured by Chemical & Engineering News Magazine in a photo essay featuring images of the laboratories where C&EN readers work and what makes those spaces special to them.

A version of the essay appeared in Volume 101, Issue 32 of the magazine.

Read more and view the gallery in “Scenes from Where Chemists Work” in Chemical & Engineering News Magazine.

Scholarships for Success: Husky Pathways for Academic Wellness and Success

Adrienne Minerick (ChE) is the PI on a project that has received a $2,500,000 research and development grant from the National Science Foundation.

The project is titled “S-STEM: Scholarships for Success: Husky PAWS (Pathways for Academic Wellness and Success).”

Richelle Winkler (SS), Briana Bettin (CS) and Michelle Jarvie-Eggart (EF) are co-PIs on this potential six-year project.

Extract

This project will contribute to the national need for well-educated scientists, mathematicians, engineers, and technicians by supporting the retention and graduation of high-achieving, low-income students with demonstrated financial need at Michigan Technological University.

Michigan Tech is a Science, Technology, Engineering, and Math-focused high-research activity institution with approximately 7000 students, located in the rural upper peninsula of Michigan.

Over its six-year duration, this project will:

  • award four-year scholarships to first-year students
  • award additional finishing scholarships to fourth-year students pursuing an accelerated master’s degree
  • include a summer bridge opportunity
  • create a first-year experience designed to develop self-awareness
  • provide continual career counseling
  • establish alumni mentor connections
  • encourage immersive study abroad
  • provide opportunities for undergraduate research.

Scholarships are targeted to full-time students pursuing bachelor’s degrees and accelerated master’s degrees in applied physics, engineering and computer science.

The overall goal of this project is to increase STEM degree completion of low-income, high-achieving undergraduates with demonstrated financial need.

Read more at the National Science Foundation.

Lei Pan on Battery Minerals and Net-Zero Carbon

Lei Pan in his lab.
Lei Pan

Lei Pan (ChE) was mentioned by Gear Technology in a story about U.S. efforts to develop a  domestic supply chain capacity for electric vehicle (EV) batteries, the manufacturing of which is heavily reliant on critical minerals. Pan is the principal investigator of a $2.5 million research project on carbon storage and extraction of critical minerals from mine tailings at MTU. The research and funding award were the subject of a Michigan Tech News story in January.

The DOE awarded grants to develop rapid carbon mineralization and critical mineral extraction technology to 16 projects nationwide, totaling $39 million. Michigan Tech’s project is the only one in the state of Michigan to receive funding from Mining Innovations for Negative Emissions Resource Recovery (MINER).

Michigan Tech’s project is titled “Energy Reduction and Improved Critical Mineral Recovery from Low-Grade Disseminated Sulfide Deposits and Mine Tailings.” According to principal project investigator Lei Pan, it seeks to permanently and cleanly mineralize and store carbon dioxide. This process should potentially enable the mining industry in Michigan’s Upper Peninsula and Minnesota to achieve net carbon zero while extracting critical minerals from low-grade ores.

This focus on battery minerals has led GM, Ford and Stellantis to partner with a variety of suppliers to support battery production in North America.

Read more at Gear Technology, by Matthew Jaster.

North of 60 Mining News mentioned Michigan Tech’s $2.5 million U.S. Department of Energy ARPA-E MINER award for research on carbon storage and extraction of critical minerals from mine tailings. Lei Pan (ChE) is the project’s principal investigator (PI), and David Shonnard and Tim Eisele (both ChE) are co-PIs. The award was covered by Michigan Tech News in January.

Related

Michigan Tech Awarded $2.5 Million to Unlock Net-Zero Emission Mineral Extraction Technologies in Mining Industries