Category: Manufacturing and Mechanical Engineering Technology

SWE Hosts Evening with Industry in 2022

Event room with tables and presentation screen.

On September 20 the Society of Women Engineers (SWE) hosted its annual Evening with Industry (EWI). The event brought together over 115 students and sponsors from 23 companies. The highlight of the evening was keynote speaker Carrie Struss from Milwaukee Tool, who discussed career development and tips from her career journey.

The section would like to thank all who attended and participated in making the evening a success. “EWI has been held for 34 years. Its success is due to the involvement and commitment of the SWE Section and our EWI Committee,” said Gretchen Hein, the section’s advisor.

The EWI Committee comprised four students: Alli Hummel (civil engineering), Natalie Hodge (electrical and computer engineering), and Maci Dostaler and Kathleen Heusser (biomedical engineering).

The SWE section works closely with Career Services to ensure the sponsor registration and support runs smoothly. The section thanks the sponsors for their support and input. They are truly part of the Michigan Tech learning community. These corporate representatives visit with the students during EWI and guide the students through the transition from student to professional. These interactions greatly help students learn how to advocate for themselves and others as they begin their careers.

Many students commented about the benefits of EWI:

  • “I got to know the recruiters before Career Fair and was able to get an interview.”
  • “I talked with Gerdau after EWI and they pulled me aside, went through my resume, and did a mini interview!”
  • “The Textron recruiter I talked to was very excited about me coming to the Textron booth at Career Fair. I’m definitely applying to a company (CWC Textron) I hadn’t considered before today!”
  • “Last year, I stepped into a one-on-one meeting with Stellantis on a whim which led to a successful internship with them, changing my whole career direction!”

SWE has begun planning the 2023 EWI event. If you are interested in learning more about it, please contact us at SWEEWI@mtu.edu.

By Gretchen Hein, Advisor, Society of Women Engineers.

Related

SWE, Aerospace Enterprise Represent MTU at Women in Aviation Day

Women in Aviation Day banner with image of Amelia Earhart.

On September 17, 2022, eight students from the Aerospace Enterprise and Society of Women Engineers represented Michigan Tech at the first annual Women in Aviation Day in Wausau, Wisconsin.

Participating students were:

From Aerospace: Heather Goetz, Seth Quayle and Nolan Pickett (mechanical engineering); and Zoe Knoper (cybersecurity).

From SWE: Sophie Stewart and Katherine Rauscher (mechanical engineering); Kathryn Krieger (environmental engineering); and Cailyn Koerber (engineering management).

This event was hosted by the Learn Build Fly organization, which does incredible volunteer work in engaging their community in aviation. As summarized by Wausau’s WSAW-TV News Channel 7, “The event aimed to get more women involved in recreational and professional aviation. Children had the chance to participate in ‘Young Eagle Flights’ by going for airplane rides, while other aviation organizations gave information about their programs.”

Visitors to the event had the opportunity to see a 3D model of the newest Aerospace Enterprise satellite design and learn how these students were designing and building satellites to go into space, while the SWE team worked with visitors on an outreach activity, Paper Circuits.

Participants’ comments included:

Nolan Pickett: “Our Enterprise was given the opportunity to not only celebrate the women in our program, but also promote STEM to the next generation of college students — and fly in a WWII era B-25!”

Kathryn Krieger: “I loved being able to see so many young girls getting excited about STEM. It was really inspiring to see the many ways kids are getting involved with aviation and other STEM disciplines from such a young age.”

Both SWE and the Aerospace Enterprise teams enjoyed volunteering at Women in Aviation, learning more about the history of aviation and meeting with folks interested in aviation careers. This was a unique outreach opportunity and they appreciated the support they received from Admissions and the College of Engineering.

By Gretchen Hein, SWE Advisor.

Student Awards Announced for Michigan Tech’s 2022 Design Expo

More than 1,000 students in Enterprise and Senior Design showcased their hard work last Thursday at Michigan Tech’s 22nd Annual Design Expo event. As we’ve come to expect, the judging for Design Expo is often VERY CLOSE. This year we had several ties. 

Teams competed for cash awards totaling nearly $4,000. Judges for the event included corporate representatives, community members and Michigan Tech staff and faculty.

The Enterprise Program and College of Engineering are proud to announce the award winners. Check them out here, or visit the Design Expo website, at mtu.edu/expo, where you can view videos and project info submitted by all the teams who took part. Congratulations and a huge thanks to everyone for a very successful Design Expo!

ENTERPRISE AWARDS (Based on video submissions)

First Place (2-way tie)
CinOptic Communication/Media
Team Leaders: Matthew Brisson, Communication, Culture, and Media; Julianna Humecke, Scientific and Technical Communication
Advisor Erin Smith, Humanities
Sponsors: Isle Royale National Park, NSF CAREER Grant
Video

Velovations
Team Leaders: Jorge Povich and Eamon McClintock, Mechanical Engineering
Advisor Steve Lehmann, Biomedical Engineering
Sponsors: Cleveland Cliffs, Senger Innovations, Enterprise Program
Video

Second Place (2-way tie)
Aerospace Enterprise
Team Leaders: Nolan Pickett and Kyle Bruursema, Mechanical Engineering
Advisor: L. Brad King, Mechanical Engineering-Engineering Mechanics
Sponsors: Auris: Air Force Research Laboratory, Stratus: NASA
Video

Supermileage Systems Enterprise
Team Leaders: Luis Hernandez, Mechanical Engineering and Olivia Zinser, Electrical Engineering
Advisor: Rick Berkey, Manufacturing and Mechanical Engineering Technology
Sponsors: General Motors, Aramco Americas, A&D Technology, Dana Inc., SAE International, Halla Mechatronics, Meritor, Oshkosh Corporation, Ford Motor Company, John Deere, Caterpillar, Henkel, BRP Inc., RapidHarness, Wetherington Law Firm, Danaher, Watermark, Top Flight Automotive, Shipley Energy, TEAMTECH, Gamma Technologies, Velocity USA, Enterprise Manufacturing Initiative funded by General Motors
Video

Third Place: 
Clean Snowmobile Challenge
Team Leaders: Katy Pioch and Daniel Prada, Mechanical Engineering
Advisor: Jason Blough and Scott Miers, Mechanical Engineering-Engineering Mechanics
Sponsors: GM (General Motors), Aramco, A&D, Dana, Milwaukee Tool, Caterpillar, Meritor, Oshkosh, Ford, John Deere, BRP (Ski-Doo), Kohler, Mahle, Yamaha, Castle, Gamma Technologies, Quincy Compressor, Shipley Energy, Top Flight Automotive, Superior Graphics
Video

Honorable Mention: 
Formula SAE
Team Leaders: John Herr and Luke Quilliams, Mechanical Engineering
Advisor: James DeClerck, Mechanical Engineering-Engineering Mechanics
Sponsors: General Motors, Aramco Americas, A&D Technology, Dana Inc., SAE International, Yamaha, Halla Mechatronics, Meritor, Oshkosh Corporation, Ford Motor Company, John Deere, Caterpillar, Henkel, BRP Inc., RapidHarness, Wetherington Law Firm, Danaher, Watermark, Top Flight Automotive, Shipley Energy, Superior Graphics, TEAMTECH, Gamma Technologies, Enterprise Manufacturing Initiative funded by General Motors
Video

SENIOR DESIGN AWARDS (Based on video submissions)

First Place
IoMT Device Security
Team Members: Jacson Ott, Stu Kernstock, Trevor Hornsby, and Matthew Chau, Cybersecurity
Advisor:Guy Hembroff, Applied Computing
Sponsor: Dept. of Applied Computing
Video

Second Place
MR Compatible Transseptal Needle with Integrated System for Confirming Left Atrial Access
Team Members: Lydia Ragel Wilson, Natalie Reid, Jared Martini, Braxton Blackwell, and Aydin Frost, Biomedical Engineering
Advisor: Hoda Hatoum and Jeremy Goldman, Biomedical Engineering
Sponsor: Imricor
Video

Third Place
Britten Water Filtration System
Team Members: Nika Orman and Nick Hoffebeck, Electrical Engineering, Matt Zambon, Kyle Clow, Luke Schloemp, and Gabby Sgambati, Mechanical Engineering, and Evan McKenzie, Computer Engineering
Advisor: Tony Pinar, Electrical and Computer Engineering
Sponsor: BoxPop powered by Britten, Inc.
Video

Honorable Mention 1
Locomotive Pinion Cutter Feed System
Team Members: Seth Jensen-Younk, Sam Barwick, Matt Krause, Nick Sand, and Stephen Mleko, Mechanical Engineering
Advisor: Cameron Hadden, Mechanical Engineering-Engineering Mechanics
Sponsor: Dr. Pasi Lautala, Civil, Environmental, and Geospatial Engineering
Video

Honorable Mention 2
Rapid Corrosion Screening of Engineered Structural Fastener Coating Systems for Treated Lumber
Team Members: Sophie Mehl, Isabelle Hemmila, and Kendal Kroes, Materials Science and Engineering and Luke Owens, Mechanical Engineering
Advisor: Paul Sanders, Materials Science and Engineering
Sponsor: Altenloh, Brinck & Company US, Inc
Video

Honorable Mention 3
Cycle Time Improvements in Medical Device Manufacturing – Laser Welding
Team Members: Abigail Martin, Hannah Loughlin, Zachary Alesch, and Megan Cotter, Biomedical Engineering
Advisors: Jeremy Goldman and Chunxiu (Traci) Yu, Biomedical Engineering
Sponsor: Boston Scientific (BSC)
Video

Honorable Mention 4
Stromberg Carlson Electric Tongue Jack Redesign Phase 2 Application Development
Team Members: Dustin Duclos, Sean Parker, and Shane O’Brien, Computer Engineering
Advisors: Trever Hassell and Mark Sloat, Electrical and Computer Engineering
Sponsor: Stromberg Carlson
Video

DESIGN EXPO IMAGE CONTEST (Based on image submitted by the team)

First Place: 
Aerospace Enterprise — “Physical Model of Auris Spacecraft.”

Physical Model of Auris Spacecraft. Photo credit: Aerospace Enterprise

Second Place: 
Blizzard Baja Enterprise — “Blizzard Baja Competition Vehicle.” Photo credit: Andrew Erickson

Blizzard Baja Competition Vehicle. Photo credit: Andrew Erickson

Third Place
Dollar Bay School SOAR — “A member of the SOAR team troubleshoots one of the service grade ROVs.”

A member of the SOAR team troubleshoots one of the service grade ROVs. Photo credit: Dollar Bay Soar High School Enterprise

DESIGN EXPO INNOVATION AWARDS (Based on application)

First Place
Lydia Ragel Wilson, MR Compatible Transseptal Needle with Integrated System for Confirming Left Atrial Access, Department of Biomedical Engineering
Sponsor: Imricor

Second Place
Veronika Orman, Britten Water Filtration System, Department of Electrical and Computer Engineering
Sponsor: Britten, Inc.

Third Place
Jerod Warren, HACK Cybersecurity Kit, Department of Applied Computing 

DESIGN EXPO AUDIENCE CHOICE AWARD (Based on receiving most text-in voting during Design Expo)

Enterprise
Consumer Product Manufacturing
Video

Senior Design
Britten Water Filtration System
Video

ENTERPRISE STUDENT AWARDS

Rookie Award: Brian Geiger, CFO, Multiplanetary Innovation Enterprise (MINE)

Innovative Solutions: Pete LaMantia, ITOxygen

Outstanding Enterprise Leadership: Brooke Bates, Consumer Product Manufacturing

ENTERPRISE FACULTY/STAFF AWARDS

Behind the Scenes Award: Tania Demonte Gonzalez, PhD Student Researcher, Department of Mechanical Engineering-Engineering Mechanics. 

Outstanding Enterprise Advisor: Tony Rogers, Associate Professor and Faculty Advisor, Consumer Product Manufacturing, Department of Chemical Engineering

Dean’s Teaching Showcase: David Labyak

David Labyak
David Labyak

Dean Janet Callahan has selected David M. Labyak, assistant professor in the Department of Manufacturing and Mechanical Engineering Technology (MMET), for this spring’s Deans’ Teaching Showcase.

Labyak will be recognized at an end-of-term luncheon with other spring showcase members, and is a candidate for this summer’s CTL Instructional Award Series.

Labyak brings his 23 years of professional industry experience to life in the classroom. He relates engineering project examples from General Motors in manufacturing and process engineering; Copper Range Company and Raytheon Missile Systems in project engineering; and Great Lakes Sound and Vibration in simulation analysis. All offer students an endless supply of practical applications to help understand engineering theory.

Labyak first developed new assignments and restructured machine design courses MET 3242 and MET 3451. Then, he developed new graduate courses: MET 5800 and MET 5801 for the mechatronics M.S. and online course MFGE 5200 for the manufacturing engineering graduate certificate.

In these courses, Labyak relates course theory to industrial applications of sheet metal design and fabrication, mining facility maintenance, and missile assembly processes. In addition, he uses examples from his family-owned farm in Ontonagon, where he maintains tractors and farm equipment. Vibrations, reliability and fatigue in mechanical components such as bearings, gears, drive systems, clutches and brakes provide examples students can easily grasp.

Labyak’s ability to explain where and how students will utilize the course content in their careers also makes him a great recruiter and advisor. “David often volunteers to meet with prospective students and their families,” says John Irwin, chair of MMET. “His industry knowledge in terms of engineering needs provides insight to guide MET students throughout their career paths.”

MET alum Mickala Kohtz ’21 explains how Labyak was effective in teaching MET 4660 CAE and FEA Methods. “He took the time to understand the way that I learned best and would walk me through difficult concepts. Dave was always willing to help his students, whether it was after class, the weekends, and even to lend a listening ear about job offers or Senior Design help.”

Likewise, former student Joshua Olusola says Labyak is very friendly and open to students anytime you find him available, even on Saturdays. “He gave sufficient in-class practice questions to ensure that the concept was understood before he assigned homework.” MET 5801 was Olusola’s first encounter with the Simulink software, but he transitioned smoothly using instructional labs prior to lab assignments. “I would say almost every student who had a course with Dave always jumped at an opportunity to take another with him due to his exceptional teaching technique and friendly personality. These traits indeed made students more open to learning.”

Dean Callahan recognizes Labyak’s ability to connect with students. “The personal relationships that Dave is able to develop with his students demonstrates the best parts of the high-tech, high-touch education that is Michigan Tech’s trademark. He is an inspiration to us all.”

Michigan Tech SWE Section travels to Wisconsin for ‘Spring Forward’ Professional Day

Michigan Tech SWE section members and alumnae gather for a photo at Spring Forward 2022.

Nine student members of Michigan Tech’s section of the Society of Women Engineers (SWE) and their advisor, Gretchen Hein (MMET), recently attended Spring Forward, a professional development day in Kohler, Wisconsin, hosted by the SWE-Wisconsin.

Laura Kohler, Senior Vice President of Human Resources, Stewardship and Sustainability at Kohler Company gave the keynote address. She spoke about her career path, the importance of diversity, and leadership. 

Michigan Tech SWE Section members toured the Kohler Design Center after attending SWE-Wisconsin Spring Forward 2022

Mechanical Engineering alumna Jackie (Burtka) Yosick ‘14 also works at Kohler. She was on hand to discuss her work with engines and generators.

“We were also pleasantly surprised to meet Helene Cornils, director of the Advanced Development Kitchen and Bath Group at Kohler and the parent of a current Michigan Tech biomedical engineering student,” said Hein.

Two former Michigan Tech SWE Section presidents, Katie Buchalski ’19 and Andrea (Walvatne) Falasco ’12 were also present at the event. Buchlaski is an environmental engineering alumna now working at Ruekert-Mielke, where she designs municipal road and utility projects with a focus on modeling the stormwater runoff from individual sites to city-wide studies. Falasco, a mechanical engineering alumna, is lead mechanical engineer at Kimberly Clark, where she designs new equipment to make products that include Kleenex, Huggies, and Kotex. 

Numerous Michigan Tech students won SWE awards at the event, as well. One of those was biomedical engineering major Kathleen Heusser, who won a first place scholarship from the GE Women’s Network.

“Receiving the first-place 2022 GE Women’s Network Scholarship was an incredible honor,” said Heusser. “In addition to the tuition assistance it provides, the scholarship affirms my confidence in the value of my resume, my education, and my professional references, as well as my scholarship essay on what being an engineer means to me,” she explains. “The last paragraph in my essay shares how my work as an engineer will be motivated by my love of others in order to work hard–creating solutions to the problem of an individual, a company, or a society.

Michigan Tech biomedical engineering student, Kathleen Heusser, receives the GE Women’s Network Scholarship

Another highlight of the day: Michigan Tech’s SWE section received the SWE-Wisconsin President’s Choice Award.

After the conference, each Michigan Tech student in attendance reflected on their participation and what they learned:

Aerith Cruz, Management Information Systems: “It was a great opportunity for Michigan Tech SWE members to bond and connect with one another. Being able to travel as a section and experience professional development together is a fulfilling experience. We are able to share learning opportunities and build long-lasting connections with one another. It is also incredibly fun getting to know each other while exploring the area.”

Kathryn Krieger, Environmental Engineering: “It was inspiring to hear the paths of various women, and the impacts they have made. I really enjoyed hearing about modern, female-centered design that benefits women in impactful ways–rather than the stereotypical ‘pink and shrink’ method.”

Natalie Hodge, Electrical and Computer Engineering (dual major): “Laura Kohler shared this quote in her presentation, attributed to Cassie Ho: ‘Don’t compare yourself to others. It’s like comparing the sun and the moon. The sun and the moon shine at their own time.’” 

Katherine Baker, Chemical Engineering: “I especially enjoyed attending the session, ‘Navigating Early Stage Careers: The First 10 Years’. It had a great panel that gave a ton of advice on how to advance as an engineer in the workplace.”

Maci Dostaler, Biomedical Engineering: “Women are necessary when it comes to inclusive design, which was covered during one of the sessions, ‘Breaking the Glass Ceiling’”.

Alli Hummel, Civil Engineering: “Laura Kohler talked about the importance of making time for your personal life and how that is necessary to succeed at work. She is a great example of a woman who succeeds in prioritizing both work and family life.”

Lucy Straubel, Biomedical Engineering: “I really enjoyed the whole experience. It was great to hear all the advice everyone else could give me. And making friends and memories was a bonus, too.”

Amanda West, Mechanical Engineering: “One of the things I liked most about the conference was keynote speaker Laura Kohler’s speech, where she mentioned the importance of having and maintaining relationships with your mentors, an important part in developing your career and professional skills.”

Kathleen Heusser, Biomedical Engineering: “In one session called Navigating Early Stage Careers: The First 10 Years, Tess Cain of DSM, among others, gave insightful tips about saying ‘no’ to a project or demand from management that’s just not feasible. She pointed out that how others accept your ‘no’ depends a lot on how you say it. You should use a response that includes ‘I can’t/Here’s why/Here’s what I would need to make this work’ in order to go in a doable direction with the project. And another inspiring quote, overheard during the Nonlinear Careers and the Versatility of Engineering Degrees panel, was that ‘100 percent of candidates are not 100 percent qualified.’ Raquel Reif of Kohler, in particular, stressed that already having expertise in a job field is not a necessary prerequisite to apply for the job you want.”

SWE Celebrates Graduating Seniors and Scholarship Recipients

Michigan Tech’s section of the Society of Women Engineers (SWE) celebrated the end of the semester with a banquet sponsored by Oshkosh.

Graduating seniors recognized at the event are:

The section also awarded two $1,000 scholarships to our upper-division students. The scholarships were sponsored by Ruby & Associates Inc. and Deployed Technologies to recognize students for their contributions to the SWE section and the University community.

Scholarship recipients are:

By Gretchen Hein, Society of Women Engineers Advisor.

Michigan Tech SWE Members Attend WE21 Conference

Aspire to Inspire

Student members of Michigan Tech’s section of the Society of Women Engineers (SWE) traveled to Indianapolis, Indiana, for the Society of Women Engineers WE21 Conference, held Oct. 21-23. 

MTU SWE attendees included Aerith Cruz, Lisa Downie, Sophie Owen, Katy Pioch, Veeraja Sohoni, Grace TenBrock, Julia Westfall, Abby Woodford and Conny Yang. They were accompanied by SWE advisor Gretchen Hein (MMET) and two SWENexters, Jenna Beaudoin and Chloe Daniels of Lake Linden-Hubbell High School.

The group members attended sessions on professional development and the Career Fair and enjoyed meeting with other professional and collegiate members.

Cruz was a workshop panelist for the “Zoomed In! Inspiring Youth through Virtual Programming” session, where she discussed how our SWE section held virtual outreach during the COVID pandemic.

Beaudoin and Daniels, along with Devon Ginn from the Madam Walker Legacy Center, held a workshop titled “Madam Walker: Entrepreneur and Woman of Color” on the life and achievements of Madam C.J. Walker, one of the first woman millionaires and an advocate for women and African Americans.

Hein was the moderator of a panel titled “Finishing Grad School? Need Assistance Obtaining an Academic Position?” where graduate students could get advice and feedback about their transition from graduate school to academia.

The SWE members also hosted a Tech alumni event for Huskies at the conference. Janet Callahan, dean of the College of Engineering, and Marney Kloote, director of advancement, attended as well.

Pioch said the conference was “one of the best experiences” she has had in SWE. “To be surrounded by so many successful, strong and encouraging women creates an atmosphere like no other,” Pioch said. “I had the chance to listen to women from many walks of life share their stories, career paths and advice over the course of three days.”

Meeting Tech alumni who have succeeded in their careers because of the experiences and knowledge they gained at Tech was another highlight for Pioch. “I really enjoy getting to know people who’ve been in our shoes and are excited to see the next generation of engineers and bright minds Tech is producing,” she said.

The closing keynote of the SWE conference was an inspiring talk by Patti Poppe, CEO of Pacific Gas & Electric. The keynote was the best part of the conference for Sophie Owen, MTU’s section president. “It was so inspiring to hear from a woman that is highly influential in the electric power industry, since this is the field I am interested in,” Owen said. “I also enjoyed getting to bond with my SWEsters over the weekend.”

“I want to also extend a thank-you to our generous corporate sponsor, Gerdau,” added Owen. “Without their support, attending this conference would not have been possible.”

According to Hein, Gerdau’s support allowed the nine women to attend the conference, meet with other people in technical fields and mentor two SWENexters during the trip.

By Gretchen Hein, Manufacturing and Mechanical Engineering Technology.

Alumni Gift of Advanced 3D Metal Printer Now Up and Running at Michigan Tech

One of the first test prints on Michigan Tech’s new 3D metal printer: intricate little fish.

A gift from Alumni, Michigan Tech’s highly-advanced 3D metal printer—a 3D Systems ProX350—arrived last March. It’s now up and running, able to process 11 unique metals, including bio-grade titanium (for biomedical applications), cobalt and chromium, several types of stainless steel, and more. With a resolution of 5 microns, this new large printer is state-of-the-art. 

Obtaining the new 3D printer was made possible by the generosity of Michigan Tech alumni. ME-EM Department Chair Bill Predebon received a 20 percent discount on the $875K system from Scarlett Inc. The owner of Scarlett Inc, Jim Scarlett, is a mechanical engineering alumnus. 

In addition to Scarlett, several other alumni donors pitched in. One anonymous donor provided over $600K , and five others have made up the difference to meet the full cost of $673K. Those five are: Ron Starr, John Drake, Frank Agusti, Todd Fernstrum, and Victor Swanson.

ME-EM department chair Bill Predebon and mechanical engineering alum Jim Scarlett

“Very few universities have a 3D metal printer of this quality and versatility,” says Predebon. “It is one of the most accurate metal 3D printers available. With approximately a 1-ft. cube size billet, which is an impressive size billet, you can make a full-size or scaled-down version of just about anything,” says Predebon.

“We can use our own metal powders, as well,” adds Predebon. “That’s a huge plus. Michigan Tech researchers, particularly those focused on materials development, can use the printer to deposit experimental metal compositions to produce unique metal alloys customized specifically for the 3D printing process.”

Faculty and graduate students at Michigan Tech will have access to the 3D metal printer for research projects. Undergraduate students working on senior design projects and student-run Enterprise teams will, too.

The process is direct metal printing, or DMP, and it’s a type of additive manufacturing, Predebon explains. “You start with metal powders, and from those you create the final metal part. You’re adding a material—in this case, metal—bit by bit. Traditional manufacturing is all about subtracting: taking metal away to make a part. This is the inverse, and it’s a game changer. You can do so much more this way.”

“For many industries—including medical, automotive and aerospace—3D metal printing is a game changer. Here on campus it will be a game changer for Michigan Tech faculty and students, too.” 

William Predebon, Chair, Mechanical Engineering-Engineering Mechanics

Very few universities yet have a system with this sophistication and quality, notes Predebon. 

The benefit for Michigan Tech students, Predebon says, is competitive advantage. “When our students interview for a job, they will be able to communicate how they’ve been able to produce parts in a way very similar to what industry is doing. Some companies have metal 3D printers worth millions of dollars. In industry, engineers can use one of those to print out an entire engine block,” he says. “When Michigan Tech graduates see one on out in industry, the 3D metal printer might be larger, but they will already be familiar with the type of system.”

According to Materials Science and Engineering Professor Steve Kampe, development of additive manufacturing of metals represents a huge opportunity that will be prominent in manufacturing for generations to come. “It is a transformative technology in engineering,” says Kampe. “Using 3D printing to create metallic components poses huge challenges; but the potential benefits are enormous.”

“Metal additive manufacturing along with polymer additive processes are industry 4.0 topics included in Michigan Tech’s online graduate certificate in Manufacturing Engineering,” adds Professor John Irwin, chair of the Department of Manufacturing and Mechanical Engineering Technology. “It is very fortunate for us to have this metal 3D printer here on campus. We’ll use it to demonstrate additive manufacturing design principles and view product purpose: form, fit, and function. 

Michigan Tech’s new metal 3D printer is located on campus in the Minerals and Materials Engineering (M&M) Building. The location in Room 117, is near several other 3D polymer printers. For more information on using the new printer, contact MSE Research Engineer Russ Stein.

Take A Virtual Tour of Our 3D Metal Printer

https://www.mtu.edu/unscripted/2021/10/be-brief-metal.html

Tech Students Take Home the Prizes

screen shot of certificate during the Zoom ceremony for NASA's Watts on the Moon Challenge
A Michigan Tech was a Grand Prize Winner of NASAs Watts on the Moon Challenge!

ME-EM Assistant Professor Paul van Susante’s Planetary Surface Technology Development Lab won $100K as a Grand Prize Winner of the NASA Watts on the Moon Challenge. Sixty teams submitted original design concepts aimed at meeting future needs for robust and flexible technologies to power human and robotic outposts on the Moon. Read more here

SAE Autodrive Challenge. NASA’s Watts on the Moon Challenge. US Department of Energy Solar Desalination Prize. And more. In this past challenging year—Michigan Tech students and faculty excelled. 

ME-EM Assistant Professor Sajjad Bigham and students in his Energy-X Lab were among eight teams (out of 162) selected as semi-finalists in the US Department of Energy Solar Desalination Prize. Their team, “Solar Desalt: Sorption-Based ZLD Technology” will receive $350K in funding to advance their research using solar-thermal energy to purify water with very high salt content, in the competition’s three-year, second phase. The team integrates standard multiple-effect desalination system (MED) technology with a high temperature desorption process and a low-temperature crystallization process in order to achieve zero liquid discharge (ZLD). Read more here.

Students and advisor stand in the lab around a small table displaying their crystal award plaque.
NASA’s Artemis Award, in Planet Surface Technology Development Lab. Congratulations!

Prof. Van Susante’s Planet Surface Technology Development Lab took home another top honor, the Artemis Award, in NASA’s Breakthrough, Innovative and Game-changing (BIG) Idea Challenge. Their design, a rover called “T-REX” (short for Tethered permanently shadowed Region EXplorer) deploys a lightweight, superconducting cable to keep other lunar rovers powered and provide wireless communication as they operate in the extreme environments of the moon’s frigid, lightless craters. Read more here.

The winning team! Left to right, MMET students Andrew Ward, Jake Lehmann, John Kurburski, and Alexander Provoast

Michigan Tech students in the Department of Manufacturing and Mechanical Engineering Technology were declared the Overall Champions of the 2021 National Fluid Fluid Power Association Vehicle Challenge, a national competition hosted by Norgren, a world leader in motion control and fluid technology based in Littleton, Colorado. The contest, dubbed “Hydraulics Meets the Bicycle,” combines human-powered vehicles along with fluid power and consists of three races—sprint, endurance, and efficiency. Senior Lecturer David Wanless advised the team, and MMET Lecturer Kevin Johnson contributed to their understanding of pneumatic and hydraulic circuits in his fluid power class. Read more here.

Two Michigan Tech teams, part of the student-run Built World Enterprise, captured First and Second place at the Airport Cooperative Research Program’s University Design Competition, a contest hosted by the National Academy of Sciences/Transportation Research Board. The teams are advised by CEGE Department Chair Prof. Audra Morse. Read more here.

Michigan Tech’s Wave Tank, located in the Department of Mechanical Engineering-Engineering Mechanics

Students in the SENSE Enterprise team at Michigan Tech, advised by Great Lakes Research Center Director Prof. Andrew Barnard, ECE Associate Professor Tim Havens, along with another team of students advised by ME-EM Professor Gordon Parker, were all selected to compete in the US Department of Energy’s 2022 Marine Energy Collegiate Competition. The students will use the Michigan Tech Wave Tank for this work. Read more here.

The four-year SAE Autodrive Challenge wrapped up on June 14 with Michigan Tech’s Prometheus Borealis team bringing home the second most trophies and earning 3rd place overall. Teams from University of Toronto and University of Waterloo earned first and second overall, making Michigan Tech’s team first among all the US contenders. ECE Assistant Professor Jeremy Bos and ME-EM Assistant Professor Darrell Robinette serve as advisors to the team. Next Up: SAE International and General Motors (GM) announced 10 collegiate teams selected to compete in AutoDrive Challenge II. Michigan Tech was on the list. Read more here.

Michigan Tech’s SAE Autodrive Challenge team will soon need a bigger display case!

Know of any more Michigan Tech student awards or engineering competitions? Email engineering@mtu.edu. We want to help share the good news!

Michigan Tech Students Win 2021 NFPA Fluid Power Vehicle Challenge

This award-winning fluid-powered bike was designed, built and tested by a Michigan Tech student team in Manufacturing and Mechanical Engineering Technology (MMET).

Earlier this month a team of students from Michigan Technological University was declared the Overall Champions of the 2021 National Fluid Fluid Power Association Vehicle Challenge, a national competition.

The contest, dubbed “Hydraulics Meets the Bicycle,” combines human-powered vehicles along with fluid power and consists of three races—sprint, endurance, and efficiency.

The Challenge is hosted each year by Norgren, a respected world leader in motion control and fluid technology based in Littleton, Colorado. This year the competition was expanded into two separate virtual competitions hosted by Norgren plus a second company, Danfoss Power Solutions, in order to reach a wide range of students and industry members all over the country. 

The winning team! Left to right, Andrew Ward, Jake Lehmann, John Kurburski, and Alexander Provoast

John Kurburski, Andrew Ward, Alexander Provoast, and Jake Lehmann made up the winning team. All are students in Michigan Tech’s Department of Manufacturing and Mechanical Engineering Technology. The fluid-powered bike project also served as their senior design project, required for graduation.

MMET Senior Lecturer David Wanless advised the team, and MMET Lecturer Kevin Johnson contributed to their understanding of pneumatic and hydraulic circuits in his fluid power class. 

Competing with twenty-two schools from all over the country, the Michigan Tech team placed first in efficiency, second in endurance, and third in the sprint race. After race results, two design reviews, conference participation and a final presentation the Michigan Tech team was awarded Overall Champion of the Fluid Power Vehicle Challenge for 2021.

close-up of the bike mechanism

They powered their bike using a hydraulic circuit—transferring pedal power through a hydraulic pump and motor to drive the rear wheel. “The circuit can also be powered with stored energy in an accumulator, which can be recharged mid-race through regenerative braking,” Wanless explained.

“A pneumatic circuit is also used to actuate the controls of the hydraulic circuit through the use of two switches,” added Alexander Provoast, MMET team member.

The competition was helpful to the students in several different ways, said MMET senior John Kurbuski. “The best part of competing was being introduced to members of the industry and the learning that came with it. I definitely gained a lot of knowledge relevant to my career.”

Due to Covid, NFPA organizers decided it would be best if each university created their own bike course according to the guidelines and rules. The Michigan Tech team first built their bike in the MMET Machine Shop on campus while following MTU Covid guidelines. To compete, teams then recorded their results and submitted them to NFPA. Reviews and mentor interactions were done via Zoom.

According to Kurbuski, the greatest challenge was figuring out how to create a fluid powered bike in such a short amount of time.

“There was a huge learning curve for our team. We had little knowledge about fluid power prior to the competition.”

MMET senior John Kurbuski

Most members of the team will be graduating soon, either this spring or summer. Kurbuski will graduate in April. His job hunt is now underway, with “NPFA Fluid Vehicle Challenge Grand Champion” as a great new addition to his resume. 

“I look forward to finding a career in the manufacturing industry,” adds Kurbuski.

Be sure to check out the team’s final presentation here